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Fig 61: Friction in contact between two surfaces [5]

Acid Hard Gold To a large extent, acid golds are used for compliance to MIL-STD-275, which states that gold shall be in accordance with MIL-G-45204, Type II, Class 1. The minimum thickness shall be

0.000050 in (50 min); the maximum shall be 0.000100 in. Nonmilitary applications require 25 to 50 min. A low-stress nickel shall be used between gold overplating and copper. Type II hard gold is not suited for wire bonding. These systems use potassium gold cyanide in an organic acid electrolyte. Deposit hardness and wear resistance are made possible by adding complexes of cobalt, nickel, or iron to the bath makeup. Automatic plating machines are being used increasingly because of the enhanced thickness (distribution) control, efficient gold usage, productivity, and quality. A comparison of automatic versus manual plating methods for edge connectors is given in Table 29.10.

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TABLE 29.10 Acid Gold-Cobalt Alloy: Operation and control Manual Gold content, troy oz./gal pH Cobalt content Temperature Solution density Replenishment per troy oz. gold Current efficiency Agitation Anode-to-cathode distance Anodes, composition Cathode current density Thickness Deposition rate for 40 min. Deposition composition Hardness 0.9 1.1 4.2 4.6 800 1000 ppm 90 110 F 8 15 Be 8 Ah 50% 5 gal/min. 2 3 in. Platinized titanium 1 10 A/ft2 40 10 min. 3 6 min. 99.8% gold, 0.2% cobalt 150 Knoop Gold solution contaminants Metal Lead Silver Chromium Copper Maximum ppm 10 5 5 50 Metal Iron Tin Nickel Maximum ppm 100 300 300 3000 Automatic 1 3 4.5 5.0 800 1200 ppm 100 125 F 12 18 Be 6.5 Ah 60% 50 gal/min. 1.4 in. Platinized titanium 50 100 A/ft2 40 2 min. 0.3 0.6 min. 99.8% gold, 0.2% cobalt 150 Knoop

29.10.1.1 Process Controls Analysis Gold content, pH, and density should be maintained at optimum values. Operation at very low gold content causes early bath breakdowns with loss of properties, less current efficiency, and less cost savings. The pH is raised by using potassium hydroxide and is lowered with acid salts. Solution conductivity is controlled by density, which is adjusted with conductivity salts. Hull cell is not recommended for this purpose. Anodes Platinized titanium should be replaced when operating voltages are excessive or when thick coatings develop on the anode surfaces. Recovery Plating solutions should be replaced when contaminated, when plating rates decrease, or after about 10 total gold content turnovers.

In rolling element bearings, the shaft and outer members are separated by balls or rollers Since the contact areas are small and the stresses are high, the loaded parts of rolling element bearings are normally made of hard and high-strength materials, superior to those of the shaft and the outer member The parts are usually finished to extremely fine tolerances Although also known as antifriction bearings, these bearings are not completely frictionless The design of the rolling element bearing is usually associated with achieving the desired load capacity and life for the available space The essential parts of a rolling element bearing are illustrated with the aid of a ball bearing shown in Figure 62 The rolling elements in this case are the balls that rotate freely between the inner ring and the outer ring The inner ring is usually fixed rigidly to a rotating shaft, whereas the outer ring is fixed to a support A cage, a separator also known as retainer to hold the balls in position to avoid rubbing contact is also present Rolling element bearings without cages are available where the annulus is packed with the maximum number of rolling elements This type of bearing tends to have a higher load capacity but lower speed limits Lubricants such as grease or oil may be used together with the rolling element bearings Due to the difficulty associated with lubricating rolling element bearings, certain rolling element bearings may be lubricated with a thick layer of grease and sealed [1]

29.10.1.2 Problems. Difficulties can be controlled by proper gold bath and equipment maintenance. Some typical situations follow:

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